China supplier Heavy Duty Forged Steel Pto Driveshaft

Product Description

Product Description

Product Name: Tractor PTO Driveshaft Drive Shaft

Material: 40CrMo

Weight: From 0.2kg to 5kg

Packing: Wooden case

Minimum Order: 1000pcs

Customization: Available based on your drawings or sample

Introducing the Tractor PTO Driveshaft Drive Shaft by HiHangZhou Precision Forging Technology Co., Ltd. This heavy-duty forged steel slip yoke is designed to provide durability and reliability for your agricultural needs. With a weight range from 0.2kg to 5kg, this driveshaft is suitable for various tractor models. Each unit is carefully packed in a wooden case to ensure safe delivery. Take advantage of our customization option to tailor the product to your specific requirements. Order now to experience the quality and precision of HiHangZhou Precision Forging Technology Co., Ltd.

 

Process Die Forging
Material Stainless Steel, Carbon Steel, Alloy Steel 
Weight 0.1Kg~20Kg
Heat Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition testing Spectrometer, Metallographic microscope
Performance testing Hardness tester, Tensile testing machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Machining Equipment CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines,
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc.
Quality control Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products  
Surface Treatment Shot Blast ,  Powder Coating, Polishing, Galvanized , Chrome Plated   
Production Capacity 60000T / Years
Lead Time Normally 30 – 45 Days.
Payment Terms T/T , L/C 
Material Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016

Products Quality Control

Quality control involves the inspection and control of incoming materials, production processes, and finished products. The quality control process at HiHangZhou Precision Forging Technology Co., Ltd. includes:

  1. Analysis of incoming raw materials using metallographic microscope to ensure chemical composition meets production requirements.
  2. Timely sampling during production to ensure products are defect-free and handle any quality issues.
  3. Use of magnetic particle flaw detector to detect hidden cracks or defects in metal parts.
  4. Sampling of finished metal parts for mechanical performance tests, size measurement, and 100% manual surface quality inspection.

For a visual representation, please refer to the relevant testing equipment pictures provided by HiHangZhou Precision Forging Technology Co., Ltd.

 

Quality Management System Control

We strictly adhere to ISO9001 and TS16949 quality standards in our system management. Additionally, we implement 5S lean production management on our production site.

The production management site is as follows:

 

Our Advantages:

Brand: Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. With long-term experience and a good reputation in cooperation with world-renowned enterprises.

Technology: We have a complete production process and equipment research and development capabilities for ferrous metals forming. With over 25 years of production experience in forging equipment and casting equipment manufacturers, one-third of our company’s employees are technicians and R&D personnel, ensuring high-quality products are produced efficiently.

Service: We provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products are fully guaranteed, with quick and effective communication abilities.

Culture: Our unique corporate culture unleashes the potential of individuals and provides strong vitality for the sustainable development of the company.

Social Responsibility: Our company strictly implements low-carbon environmental protection, energy-saving, and emission-reduction production, serving as a benchmark enterprise in the local region.

Company Culture

Our Vision

To become 1 of the leading companies.

Our Mission

To become a platform for employees to realize their dreams.

To become a transforming and upgrading pacemaker of Chinese enterprises.

To set national brands with pride.

Our Belief

Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to society.

Values

Improvement is innovation, everyone can innovate.

Innovation inspired and failures tolerated.

 

Frequently Asked Questions

  1. Q: Are you a trading company or a manufacturer?
    A: We are a manufacturer specializing in forging products, casting products, and machining capabilities.
  2. Q: What series products do you offer?
    A: We focus on processing ferrous metals through casting, forging, and machining for various industries.
  3. Q: Do you provide samples? Is it free?
    A: Yes, we provide samples following traditional practices, with customers covering freight costs.
  4. Q: Is OEM available?
    A: Yes, we offer OEM services.
  5. Q: What’s your quality guarantee?
    A: We prioritize continuous product quality improvement, backed by strict control measures and certifications like ISO/TS16949 and SGS.
  6. Q: How about the packing?
    A: We typically use iron boxes or wooden cases, customizable based on customer preferences.
  7. Q: What is your minimum order quantity?
    A: Minimum order quantities vary based on product features like material, weight, and construction.
  8. Q: What is the lead time?
    A: Lead times range from 30-45 days for new dies or molds, samples, and large batch production, depending on complexity and quantity.
  9. Q: What payment methods do you accept?
    A: Payments can be made via T/T or L/C, with a 30% deposit and 70% balance against the copy of B/L.

Certification

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Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto shaft

How do PTO drive shafts handle variations in length and connection methods?

PTO (Power Take-Off) drive shafts are designed to handle variations in length and connection methods, allowing them to be adaptable to different equipment setups and applications. These variations are accommodated through the following features and mechanisms:

1. Telescoping Design:

Many PTO drive shafts are designed with a telescoping mechanism, which enables the length of the drive shaft to be adjusted. Telescoping allows for flexibility in matching the distance between the power source (e.g., tractor PTO) and the driven equipment. By extending or retracting the telescoping sections of the drive shaft, operators can achieve the desired length and ensure proper alignment. This feature is particularly useful when connecting equipment that may have varying distances from the power source.

2. Overlapping Tubes:

PTO drive shafts often consist of multiple tubes that overlap when the drive shaft is fully collapsed. These overlapping tubes provide structural stability and allow for the length adjustment of the drive shaft. By extending or retracting the drive shaft, the overlapping tubes slide within each other, accommodating variations in length. The overlapping tube design ensures that the drive shaft maintains its integrity and alignment during operation.

3. Splined Connections:

PTO drive shafts typically feature splined connections, which provide a secure and reliable method of joining the drive shaft components. Splines are ridges or teeth machined onto the drive shaft and mating component, such as the yoke or flange. The splined connections allow for angular misalignment and axial movement while transmitting power smoothly. They can accommodate variations in length by allowing the drive shaft to extend or retract without compromising the torque transfer capabilities.

4. Locking Mechanisms:

To ensure the stability and safety of the PTO drive shaft, locking mechanisms are incorporated into the design. These mechanisms secure the telescoping sections or splined connections in place once the desired length is achieved. Common locking mechanisms include spring-loaded pins, quick-release collars, or locking rings. These mechanisms prevent unintentional movement or separation of the drive shaft components during operation, ensuring a secure connection even under dynamic loads.

5. Universal Joints:

Universal joints are integral components of PTO drive shafts that allow for angular misalignment between the driving and driven shafts. They consist of two yokes connected by a cross-shaped bearing. Universal joints accommodate variations in length and connection angles, allowing the drive shaft to transfer power smoothly and efficiently even when the equipment is not perfectly aligned. The flexibility of universal joints helps compensate for any misalignment caused by changes in length or connection methods.

6. Adapters and Couplings:

In situations where there are differences in connection methods or sizes between the power source and the driven equipment, adapters and couplings can be used. These components bridge the gap between different connection types, allowing the PTO drive shaft to be compatible with a wider range of equipment. Adapters and couplings may include flanges, spline adapters, or quick-detach couplers, depending on the specific connection requirements.

7. Customization Options:

Manufacturers of PTO drive shafts often provide customization options to accommodate specific length and connection requirements. Customers can request drive shafts of different lengths or specify the types of connections needed for their particular equipment. Customization allows for precise tailoring of the PTO drive shafts to match the equipment setup, ensuring optimal performance and compatibility.

In summary, PTO drive shafts handle variations in length and connection methods through telescoping designs, overlapping tubes, splined connections, locking mechanisms, universal joints, adapters, couplings, and customization options. These features and mechanisms provide the necessary flexibility and adjustability to accommodate different equipment setups and ensure efficient power transfer. Whether it’s adjusting the length, adapting to varying connection types, or compensating for misalignment, PTO drive shafts are designed to handle the variations encountered in different applications and industries.

pto shaft

How do PTO drive shafts contribute to the efficiency of agricultural tasks like plowing?

PTO (Power Take-Off) drive shafts play a crucial role in enhancing the efficiency of agricultural tasks, including plowing. They provide a reliable and efficient power transmission mechanism between a tractor or power source and various implements, such as plows. Here’s how PTO drive shafts contribute to the efficiency of agricultural tasks like plowing:

1. Power Transfer:

PTO drive shafts enable the transfer of power from the tractor’s engine to the plow or other implements used for plowing. They transmit rotational power at a consistent speed from the power source to the implement, allowing it to perform the intended task efficiently. This direct power transfer eliminates the need for separate engines or motors on each implement, saving both time and resources.

2. Versatility:

PTO drive shafts are designed to be versatile and compatible with a wide range of agricultural implements. They come in standardized sizes and configurations, allowing different implements to be easily connected and disconnected. This versatility enables farmers to switch between various tasks, including plowing, without requiring significant equipment changes or modifications.

3. Time Efficiency:

By directly transmitting power from the tractor to the plow, PTO drive shafts help save time during agricultural tasks like plowing. They eliminate the need for manual or animal-driven labor, allowing for faster and more efficient plowing operations. This time efficiency increases overall productivity and enables farmers to cover larger areas in less time.

4. Consistent Power Output:

PTO drive shafts provide a consistent power output to the implement, ensuring uniform performance during plowing. They maintain a steady rotational speed, minimizing variations in power delivery and preventing uneven plowing or crop damage. This consistent power output helps achieve reliable and precise results, leading to improved efficiency in the plowing process.

5. Adjustable Speed and Depth:

Many PTO drive shafts offer adjustable rotational speeds, allowing farmers to control the plowing speed according to the specific soil conditions and requirements. This adjustability enables farmers to optimize the plowing process, ensuring efficient soil turnover and seedbed preparation. Additionally, some plows incorporate mechanisms for adjusting the plowing depth, further enhancing flexibility and efficiency.

6. Reduced Operator Fatigue:

The use of PTO drive shafts in plowing reduces the physical strain on operators. Instead of manually exerting force to plow the field, operators can rely on the power transmitted through the drive shaft. This reduces fatigue, allowing operators to work for longer durations without experiencing excessive exhaustion. Reduced operator fatigue contributes to increased productivity and overall efficiency in agricultural tasks.

7. Integration with Tractor Controls:

Modern PTO drive shafts often integrate with the tractor’s control system. This integration enables convenient and precise control of the PTO engagement and disengagement, rotational speed, and other parameters. Such integration enhances the ease of operation, minimizes errors, and improves overall efficiency during plowing and other agricultural tasks.

8. Maintenance and Serviceability:

PTO drive shafts are typically designed for ease of maintenance and serviceability. They often feature accessible lubrication points, inspection ports, and replaceable components, making it easier to keep them in good working condition. Regular maintenance ensures optimal performance, reduces the risk of unexpected breakdowns, and maximizes the efficiency of plowing operations.

In summary, PTO drive shafts significantly contribute to the efficiency of agricultural tasks like plowing. They enable direct and consistent power transfer, offer versatility in implement compatibility, save time, provide adjustable speed and depth control, reduce operator fatigue, integrate with tractor controls, and facilitate maintenance. By leveraging the capabilities of PTO drive shafts, farmers can enhance productivity, streamline operations, and achieve efficient plowing results.

pto shaft

What benefits do PTO drive shafts offer for various types of machinery?

PTO (Power Take-Off) drive shafts offer several benefits for various types of machinery in agricultural and industrial applications. They play a critical role in transferring power from a primary power source, such as a tractor or engine, to different types of machinery and equipment. Here’s a detailed explanation of the benefits provided by PTO drive shafts:

1. Versatility:

PTO drive shafts enhance the versatility of machinery by allowing them to be powered by a wide range of power sources. Tractors, engines, or other primary power sources can be used to provide rotational power, which can then be transferred through the PTO drive shaft to different types of machinery. This versatility enables the same power source to be utilized for various tasks and applications.

2. Increased Efficiency:

By utilizing a PTO drive shaft, machinery can tap into the power generated by a primary power source, such as a tractor’s engine, without the need for a separate engine or power supply. This eliminates the need for additional fuel consumption and maintenance associated with multiple power sources, leading to increased overall efficiency and reduced operating costs.

3. Cost-Effectiveness:

PTO drive shafts offer a cost-effective solution for powering machinery. Instead of investing in separate engines or power units for each piece of equipment, machinery can be directly connected to a primary power source with the use of a PTO drive shaft. This reduces the capital investment required for additional power sources and improves cost efficiency in the long run.

4. Ease of Installation and Operation:

PTO drive shafts are designed for easy installation and operation. They typically feature a standardized connection system, allowing for quick and simple attachment to the power source and machinery. This ease of installation and operation saves time and effort during equipment setup and ensures smooth integration between the power source and machinery.

5. Flexibility and Interchangeability:

PTO drive shafts offer flexibility and interchangeability between different implements and machinery. As long as the machinery has a compatible PTO input connection, it can be easily connected to the PTO drive shaft. This allows for quick swapping of implements and machinery, making it convenient to adapt to changing tasks and operational requirements.

6. Power Adjustability:

PTO drive shafts provide the ability to adjust the power output to machinery. Tractors or power sources typically have multiple PTO speed settings, allowing operators to match the rotational speed and power requirements of the machinery being driven. This adjustability ensures optimal performance and prevents damage to the machinery due to excessive or insufficient power.

7. Maintenance and Safety:

PTO drive shafts generally require less maintenance compared to separate engines or power units. They are designed for durability and reliability, with proper lubrication and periodic inspection being the main maintenance requirements. Additionally, PTO drive shafts can be equipped with safety features such as guards or shields to protect operators from potential hazards associated with rotating components.

8. Compatibility with Various Machinery:

PTO drive shafts are compatible with a wide range of machinery and equipment used in agricultural and industrial applications. They can power different types of implements, such as mowers, balers, tillers, harvesters, pumps, and generators, making them suitable for various tasks and industries.

Overall, PTO drive shafts offer numerous benefits for various types of machinery. They enhance versatility, increase efficiency, reduce costs, and provide ease of installation and operation. With their flexibility, adjustability, and compatibility, PTO drive shafts play a vital role in powering machinery and improving overall productivity in agricultural and industrial operations.

China supplier Heavy Duty Forged Steel Pto Driveshaft  China supplier Heavy Duty Forged Steel Pto Driveshaft
editor by CX 2024-04-26

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